Materials & wear

What wears, and how to spot it

Glass-filled and flame-retardant grades are hard on a screw. Choose the right material at the start and you’ll buy fewer screws.

Hard-facing being welded onto a screw in the TWS workshop
FIG. 01 · Welding a screwTWS

Nitrided as standard

A standard TWS screw starts as EN41B (905M39) nitriding steel and is nitrided for over 80 hours.

Hard-facing and coatings

For abrasive or filled materials, we weld Stellite or Colmonoy onto the flight tips, which gives a bimetallic screw. If you need corrosion resistance, Hastelloy screws are rebuilt in C276. Hard chrome, Armoloy and tungsten carbide coatings are also available, on new screws or at refurb.

Signs of a worn feed screw

  • Screw recovery taking longer
  • Shot weight or cushion not holding steady
  • More rejects, short shots or black specks
  • Melt temperature harder to control
  • Colour changes taking longer

Out, cold and clean

You can’t measure wear with the screw in the machine. The screw has to come out of the barrel and cool down, and the barrel has to be cold and clean. Once that’s done, we measure the screw, the check ring and the bore, either on your site or here, and you get a written report.

Contact

Technical Welding Services (Rochdale) Ltd

Corporation Road, Sparth Bottoms,
Rochdale OL11 4HJ, UK

Mon–Thu 07:30–16:15 · Fri 07:30–15:00

Want a worn screw checked? Call the workshop or send an enquiry through tws-ltd.com.

Call +44 (0) 1706 655402 Send an enquiry